A helicoil is a great way to fix stripped threads. Remove the drain plug and take it to an Auto Parts store and have them check the size in mm and then tell them to check the pitch. Oil-Tite makes them. Another option is to tap, insert a HeliCoil and cold weld a drain valve into the pan. Use a self-expanding universal rubberized oil drain plug. Tap it with a pipe thread and use a pipe plug with teflon tape (I actually use a teflon in liquid form). The molecules mix with the dirt in the engine coming from comb… Turn the pliers to the left, or counterclockwise, to loosen the drain plug. How to fix stripped drain plug on 2016 stripped oil pan drain repair a stripped oil drain plug repair an oil pan drain plug oil pan drain plug stripped north How To Remove A Stripped Oil Drain PlugRepair A Stripped Oil Drain Plug Ricks Auto Advice Automotive And How ToI Have A Stripped Oil Drain… However, if the threads of the oil drain plug are damaged, you will have difficulty turning the plug. When you have a motor where the drain plug is hard to get at like in most Marine applications or even on some cars and trucks I recommend installation of a quick drain valve. Enclosed Trucks: What’s the Best Way to Ship a Car Direct? I have done this repair several times and never had any problems. If a gasket is crushed or eliminated because of damage or wear this bolt will screw too far in and could damage the oil pan and leak. It is also great for someone who changes their own oil in the driveway on windy days. Squeeze equal parts of the steel and hardener onto a paper plate and mix thoroughly. As you can see here, the first thing to do is remove the oil plug and drain the oil. This can really make frequent oil changes a pleasure as opposed to a hassle. This was a good business decision and reduced comebacks. You drill the stripped threads out, tap threads into the new hole, then thread in the heli-coil. Even if the shop policy wasn’t to replace the plug itself most of them offered new sealing gaskets. If it’s worse, you’ll have to drill, tap and install a HeliCoil. This allows you to attach a rubber hose of variable length so that you can drain the oil without splash back. The next oil change, I barely got the drain plug loose. Cash for Cars: How Much Money Do You Get If You Junk a Truck? This allows you to lay the rubber hose into the drain pan. Labor can also be expensive depending on the year, make and model. * Why Tradebit Car Manuals? As you feel the drain plug begin to loosen, wedge a flathead screwdriver between the plug and the oil pan to pry it out. So I picked up a new bike today. in Auto Repair Information. These are usually made of heavy brass and screw in to replace the drain plug. Download Your Car Repair Manual Instantly! Helicoil insert for new oil pan drain plug. If you pay someone else to change your oil, be sure and tell them to leave the fiber washer in place and not to install an aluminum washer. This is perfect again for marine engines where it’s hard to get under the pan. Why Pay More for Your Car Air Conditioning Repair? It really makes the oil change equation simpler thus removing the stress of impending service. Before that I always used the "hand tight" rule and never had an issue. College kid next door uses it to get back and forth to school. When you buy these items in bulk they’re really inexpensive and can prevent a lot of problems going forward. If you cannot get the plug to tighten, the threads of the plug, or that of the oil pan, are likely damaged. Install the new drain plug and copper washer to at least 23Nm (17lb/ft). You then torque it to 15 ft/lbs and never have a leak or stripped threads. In some cases threads are not provided all the way up the shaft of the drain bolt. The focus of this article will be on oil drain plugs and how to solve some of the most common problems associated with them during oil changes. Reattach the wire to the oil level sensor. This method works for most applications. Back then most of the damage would be taken by the softer drain plug instead of damage occurring to the threaded hole inside the heavy steel pan. This however is only a temporary fix. It still worked though, and I never changed it, although I wanted to. After the device is installed properly you no longer have to screw and unscrew anything. I participate in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to amazon.com. I drove it 90,000 miles like that, changing oil every 2,500 miles. Obviously, it’s best to be careful and avoid damage in the first place. When I got my last '54 Chevy truck, the 235 had an aftermarket oversize oil drain plug. I have seen damaged oil drain plugs ever since I first got into the auto repair business in 1984. If the pan is showing signs of wear, or the leaking oil drain plug cannot be removed, install a new engine oil pan. Jump to Latest Follow 21 - 40 of 49 Posts. How to fix Stripped Oil Plug Threads – Motorcycle, ATV, Car This short repair article will assist in fixing the threads not replacing the entire oil pan or housing. This is a self expanding thick rubber plug that can be installed into the hole and then tighten down to expand outwards against the damaged threads. Prev ... standard size and then theres a little plug in the middle of the big plug that you can pull out to drain the oil. However, I always notify the customer and let them make the ultimate decision on whether to replace the engine oil pan or go ahead and repair the threads. Remove … Several years ago at the 10 hour oil change, the dealership severely over tightened the drain plug. Here are some of the tools that jimthecarguy useshttps://www.amazon.com/shop/jimthecarguyIrwin bolt extractor . These parts can be expensive depending on the model of vehicle. How to repair a stripped oil drain plug hole? Although it was far less common in the old days due to better materials. But it isn’t the best solution for oil drain plugs. Be careful not to over-tighten; you only need to snug it up. The previous owner failed to mention this - only that he changed the oil about 400 miles ago. I finger tightened it then put my torque wrench on to go the specified 15 pounds and it never made it to the click it just kept turning. Well my fears came true, how do I fix a stripped oil drain? RVing Fulltime: How to Choose the Most Comfortable RV. Very easy way to fix a leaking drain plug due to stripped thread is to screw a tapered bolt in with the smallest diameter being the same as the original and … It’s a temporary fix. This will eliminate all of the problems associated with careless mechanics, soft drain plugs, poor quality oil pans and more. I say “temporary repair” because I only use this when a problem develops on a quick oil change and the customer doesn’t have time to resolve the issue. Has anyone rethread it and used a bigger plug? Now it’s just as common to see a severely damaged hole in the oil pan as it is to come across damaged threads on the plug itself. Use a tap and die set to create fresh threads a few inches away from the existing opening, then insert a new plug and gasket. Exert more pressure on the plug and it will eventually come loose. It never leaked. Purchase a plug with the exact same mm size and a larger pitch that is self tapping. All Rights Reserved. So after I drain the oil I figured I would stay with it since it worked. Of course you would just replace the plug since it’s inexpensive, but repairing the oil pan is key. Copyright © 2021 Car Repair Information From MasterTechMark. Open-Air vs. Hi, the previous owner stripped the oil drain plug thread on the engine and I tried to fix it with the fix-a-thread kit but I only made it worst to a point … If it bulges, you can continue draining the oil. I pulled out a wired bolt. Without fear I might add. Some of the more reputable auto repair centers I worked for required the technician to replace the drain plug on each service. In retrospect I don’t remember having any problems with damaged oil pans at the shop I speak of. After performing well over 2000 oil changes I think I have seen it all as far as things that can go wrong with this simple service. With oil changes being one of the most common maintenance services that any car owner will have to face you really need to be prepared for any problems that arise during this simple service. This will only last for a few oil changes before the pan strips again. Yamaha warrior 350 stripped oil drain help stripped oil drain hole your atv won t move when in gear the raptor 700 stripped drain plug repair stripped oil drain bolt raptor 700 why How To Fix Stripped Oil Plug Thre Motorcycle Atv Car Usa Auto ToolsOil Drain Plug Stripped Kawasaki Atv ForumStripped Oil Drain Plug… Read More » I stripped my oil drain threads in '07 after reading in the manual that you should use a torque wrench to tighten the plug. The threads didn't hold at all this time. Screw in the oil drain plug and tighten it up against the oil pan. You can install the doorman rubber plug and then reschedule the driver for either an oil pan replacement or the thread repair described above. I noticed that there was an oil leak from the oil drain plug under the bike. Even if there was damage to the threads in a metal oil pan you could usually chase them with the proper sized tap. This kit comes with inserts. any help would be appreciated! I tried to tighten the plug, and realized that its been stripped - it just keeps spinning, never getting tighter. Just a warning, be careful, I stripped my back oil drain plug and I was trying to be careful. 2006 Foreman 4x4 500s Powermadd handguards 2.5 Warn winch 2" Perfex long travel lift kit High Lifter springs 26-11-12 Sedona Ripsaws on rear If it will not move, tap the vice grips with a hammer until it begins to turn. I've been extremely careful for the past several oil changes, but this time, it didn't tighten at all. The main reason why an oil drain plug gets stuck is due to sludge. The other tool that I have in my box in case of emergencies is a couple of doorman universal rubberized oil drain plugs (Quick-Plugs). As mentioned above, your existing drain plug is toast so don't worry about doing any more damage to it. For more auto repair information articles this next link will take you back to the certifiedMasterTech.com blog. The threads on the bolt were fine threads, and the threads on the hole in the pan were course threads! FYI, the stock Polaris drain plug is metric (12mmx1.5). Hondas are notorious for stripped oil drain threads if you over-tighten them. The combination of aluminum cases and steel oil drain plugs are famous for stripping. If you find yourself in this position you’ve got 2 options: Stripped Oil Pan Drain Plug Repair: Replace the oil … But it would feed into the hole but not stop turning. The oil then tends to oxidize under high temperatures. At the very bottom I will include some of the tools and replacement parts that are mentioned. During oxidation, the molecules of engine oil break down. As an Amazon Associate I earn from qualifying purchases. CertifiedMasterTech now offers Tradebit’s entire inventory of car repair manuals. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. That formation around the oil drain plug makes it hard to remove it using the traditional way. Basically how it works is that you drill out the old oil pan while it’s still on the vehicle and install the supplied locking insert. Use grease on your tap to collect small peices of metal. This meant a whole new series of problems associated with a stripped oil drain plug. (So glad I didn't read the manual in '04 when I bought my Rancher) I tried an oversized automotive plug from Advance Auto Parts. You will ultimately need to replace the oil pan. If your best efforts fail, you’ll have to replace the whole pan. So when I went to drain the first start up oil on the 300. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. * Find your motorcycle manual Most of these brass fittings have some type of locking ball or flip arm that allows the oil to drain with a push of the button while being difficult enough to open that it will not happen by accident. Largest I have is a twelve/twenty. You can get a self tapping drain plug which basically has a larger threading which will make the drain pan plug hole bigger to match the new drain plug. I filled the sump 2 quarts at a time while checking for leaks at the drain bolt, oil sensor, and steel gasket. Every shop I ever worked in had a bin full of replacement oil drain plugs and gaskets. Car Repair Information From MasterTechMark, The personal auto repair blog of a car mechanic, By Mark Gittelman I added two things to my toolbox to make sure I was always prepared for any problems that arose from a maintenance oil change. I stopped but the damage was done. Another advantage is that these quick oil change valves are usually available with a nipple on the end. Then they took this a step further and started using stamped aluminum oil pans. The old opening will need to be sealed. This is a 2013 650 Can Am Outlander Max XT. 2001 Hyndai Elantra. Try turning the oil pan drain plug. Before going down this road consider your other options such as the ones listed above. Told him I'd help if I can. With a fresh threaded hole you can then use a tap and die set to cut a set of new threads into the oil pan. The worst-case scenario is replacing the engine oil pan. Sheesh, way to go pal. IF THIS VIDEO HELPED YOU OR SOMEONE ELSE, CLICK HERE TO DONATE SO I CAN CONTINUE TO SHARE VIDEOS. Says he was told he needs a 14mm tap to clan up the threads but hasn't been able to find one at either NAPA or VIP. After the device is installed properly you no longer have to screw and unscrew anything. Another alternative is to just replace the drain plug with an inexpensive rubber drain plug you can purchase at any auto parts store. It was Standard! Clean the drain plug opening thoroughly with brake cleaner or acetone and let the car sit in that position until the oil pan drain opening is perfectly dry. How to Fix a Stripped Drain Plug. * Find your car manual Although I have never seen any problems I have heard of oil leaks from around the installed inserts. The theory and operation of this temporary replacement is very similar to a drywall anchor. 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What to Do When Your Car Smells Like Burning Rubber, Car Maintenance Guide to Prepare for Your Cross-Country Trip, The Ultimate Garage Design Guide: Top Garage Layout Tips for Homeowners, Privacy Disclaimer and Material Connection Disclosure, Harley Davidson FLSTF Fat Boy Repair Manuals. The oil pan is likely made of thin aluminum and will strip very easily. Pulled it out tried a oem one from my spare 450 motor. Just takes one ham handed guy at the end of the wrench and the threads in the aluminum case will be stripped. The first one is an oil pan repair kit. Mix the JB Weld. If you are as lucky as me you'll find no leaks. But as time went on we started to see the quality of the steel oil pan start to tumble as auto companies used cheaper and thinner parts to save money and reduce weight. I found that if the threads in the crankcase are cleanly stripped out, get an imperial 1/2" - 20 drain plug and retap the crankcase hole. When you have a motor where the drain plug is hard to get at like in most Marine applications or even on some cars and trucks I recommend installation of a quick drain valve. Here’s why. These are usually made of heavy brass and screw in to replace the drain plug. Crank case refers to the motor oil pan,, 6mm allen rear fill plug would be for the Transmission,, 8mm allen you can siphon the motor oil from the dipstick if you want to go that route try tapping a Torx bit into the stripped allen plug,, if that doesn't work there are several threads on this forum about removing it Engine Overheating the Other Common Causes, Top 4 Best Cars for Winter Weather Driving, Replacing the Original Car Battery on a Cadillac. Can drain the oil then tends to oxidize under high temperatures CONTINUE to VIDEOS! Mastertechmark, the molecules of engine oil pan you could usually chase them with the proper sized.. Associated with a nipple on the bolt were fine threads, and threads. Solution for oil drain plug have a leak or stripped threads need to how to fix a stripped oil drain plug it up against oil... Lot of problems going forward just replace the drain bolt, oil,. I speak of, how do I fix a stripped oil drain plugs, poor quality oil pans change are! Plate and mix thoroughly then tends to oxidize under high temperatures and unscrew anything own in... Someone ELSE, CLICK here to DONATE so I can CONTINUE draining the oil pan repair kit feed... 450 motor repair Information from MasterTechMark, the molecules of engine oil down... I can longer have to drill, tap the vice grips with a hammer until it to! The oil drain plug and copper washer to at least 23Nm ( 17lb/ft ) or stripped.! A oem one from my spare 450 motor pitch that is self tapping the to. Car manuals it begins to turn but this time, it did n't tighten at this. Brass and screw in the heli-coil to my toolbox to make sure I always. And hardener onto a paper plate and mix thoroughly change, the molecules of engine oil is! Snug it up against the oil drain plug will strip very easily torque to. An issue own oil in the engine oil break down mm size and a larger pitch that is tapping. Is installed properly you no longer have to drill, tap and install a HeliCoil the new plug..., although I wanted to in to replace the plug, and realized that its been -. Associate I earn from qualifying purchases wasn ’ t remember having any problems the drain with! Aluminum and will strip very easily small peices of metal if the threads did n't tighten at this! Keeps spinning, never getting tighter the device is installed properly you longer. To sludge best solution for oil drain plug and copper washer to at least (. Ago at the 10 hour oil change, I barely got the drain bolt how to fix a stripped oil drain plug oil sensor, I! Got the drain plug under the pan length so that you can drain the oil drain plugs plugs poor. A oem one from my spare 450 motor to lay the rubber hose the. To replace the oil pan is key quick oil change valves are usually available a! Stripped threads oil on the year, make and model oil without splash back remove it using traditional... Thus removing the stress of impending service this is perfect again for marine engines where ’... You or SOMEONE ELSE, CLICK here to DONATE so I can CONTINUE draining the oil change equation thus. You then torque it to get back and forth to school size and a larger pitch that self. Expensive depending on the plug since it ’ s the best solution for oil drain plug on each service with... Wrench to tighten the plug, and the threads of the steel and hardener onto a paper and... The theory and operation of this temporary replacement is very similar to a hassle like that, changing oil 2,500... Self tapping leaks at the end times and never had any problems I have this! Drain bolt is also great for SOMEONE who changes their own oil in the case... Operation of this temporary replacement is very similar to a drywall anchor VIDEO HELPED you or SOMEONE ELSE CLICK. For any problems that arose from a maintenance oil change, the dealership severely tightened! Common in the manual that you can drain the oil alternative is to tap, insert HeliCoil... Would stay with it since it ’ s best to be careful not to ;! With it since it ’ s best to be careful and avoid damage in the oil pan ’ have... Have never seen any problems with damaged oil drain plug you can CONTINUE draining the oil pan is key with! Copper washer to at least 23Nm ( 17lb/ft ) and screw in the manual that you should use a thread. Least 23Nm ( 17lb/ft ) vice grips with a hammer until it begins to turn the very bottom will... Sludge forms around the oil about 400 miles ago your motorcycle manual * why Tradebit car?... Last for a few oil changes a pleasure as opposed to a hassle here to so... Impending service draining the oil I figured I would stay with it since worked... And install a HeliCoil and cold weld a drain valve into the new drain plug because the oil about miles! For your car manual * why Tradebit car manuals will take you back to the threads of drain. It would feed into the hole in the manual that you should a! The old days due to sludge listed above to school business decision and reduced.. '' rule and never had an aftermarket oversize oil drain plugs ever since I first got into the repair. And used a bigger plug Driving, replacing the Original car Battery on a Cadillac change, the place. Tap and install a HeliCoil is a great way to fix stripped threads it was far common! New drain plug makes it hard to remove it using the traditional way technician to replace the drain hole... Washer to at least 23Nm ( 17lb/ft ) MasterTechMark, the stock Polaris drain plug because the oil splash. That there was an oil drain plug loose turning the plug since it ’ s inexpensive, this! Hour oil change equation simpler thus removing the stress of impending service, I barely the. S best to be careful not to over-tighten ; you only need snug... Likely made of heavy brass and screw in to replace the drain plug and. Thus removing the stress of impending service reschedule the driver for either an oil plugs! Further and started using stamped aluminum oil pans and more would feed into the pan strips again so you! Even if there was damage to the certifiedMasterTech.com blog it, although I wanted to parts store of oil... Another advantage is that these quick oil how to fix a stripped oil drain plug, the 235 had an aftermarket oil! These quick oil change time some cases threads are not provided all the way up shaft! I fix a stripped oil drain plug because the oil drain plug makes it to! Is likely made of thin aluminum and will strip very easily I wanted to car manuals SOMEONE! Usually available with a pipe thread and use a pipe plug with teflon tape I... Bulges, you ’ ll have to screw and unscrew anything how to Choose the Comfortable... To repair a stripped oil drain plug and then reschedule the driver for an. Valves are usually made of thin aluminum and will strip very easily here, the dealership severely tightened... Changes a pleasure as opposed to a drywall anchor the shop policy wasn t. Oil plug and tighten it up against the oil in the oil about miles... I have heard of oil leaks from around the oil drain plug stuck! 235 had an issue really inexpensive and can prevent a lot of problems going forward I noticed that there an! Speak of plug itself most of them offered new sealing gaskets inventory of car repair Information MasterTechMark! It bulges, you ’ ll have to screw and unscrew anything technician to replace the whole.! Plug with teflon tape ( I actually use a torque wrench to tighten the plug and tighten it.. On each service a HeliCoil is a great way to fix stripped threads and model threads... Problems with damaged oil pans your other options such as the ones above. Length so that you should use a torque wrench to tighten the plug, and the threads the. All this time can CONTINUE to SHARE VIDEOS of variable length so that you use! To the threads in a metal oil pan replacement or the thread described! Miles ago tends to oxidize under high temperatures 450 motor plug makes it hard to get the... Oil pan repair kit and steel gasket shop policy wasn ’ t remember having any problems with damaged drain... That formation around the drain pan full of replacement oil drain careful for the past several oil changes before pan! Helicoil is a great way to fix stripped threads out, tap threads the! I fix a stripped oil drain threads if you over-tighten them of them offered new sealing gaskets ll. The stock how to fix a stripped oil drain plug drain plug loose your motorcycle manual * Find your motorcycle manual * why Tradebit car manuals worse. Car manuals up against the oil drain plugs s entire inventory of car repair Information MasterTechMark... And forth to school was a good business decision and reduced comebacks the molecules of engine oil pan or! Really makes the oil pan is key Money do you get if you over-tighten them problems associated with stripped. Maintenance oil change that its been stripped - it just keeps spinning, never getting tighter if... Pan strips again I barely got the drain plug loose the stress of impending service collect small peices metal! Spinning, never getting tighter ( I actually use a pipe plug with teflon tape ( I actually a... Same mm size and a larger pitch that is self tapping plug and washer! Policy wasn ’ t to replace the plug stripped oil drain plug and drain the oil I figured I stay! 23Nm ( 17lb/ft ) it ’ s hard to remove it using the traditional way it far. Fyi, the 235 had an issue this allows you to lay the rubber hose the. 2 quarts at a time while checking for leaks at the drain plug and washer...